Double Membrane Biogas Holder for Breweries and Food Processing: Stores Biogas Generated from High-Volume, Organic Effluent for On-Site Energy Recovery

Double Membrane Biogas Holder for Breweries and Food Processing: Stores Biogas Generated from High-Volume, Organic Effluent for On-Site Energy Recovery

Breweries and Food Processing facilities share the common challenge of managing high-volume, organic effluent. This wastewater, rich in sugars, starches, and spent grains, possesses an extremely high organic load. The most effective method for both waste stabilization and resource recovery is anaerobic digestion (AD), which generates a substantial and consistent volume of methane-rich biogas. For these energy-intensive plants to achieve sustainability and cost reduction, the biogas must be reliably and securely stored and buffered, enabling on-site energy recovery to offset utility costs.

The Double Membrane Biogas Holder is the optimal technology for this combined industrial sector. It stores biogas generated from high-volume, organic effluent for on-site energy recovery. Installed either as an integrated flexible roof on the digester or as a compact, free-standing unit , this holder provides a dynamic, hermetic reservoir. This system ensures every cubic meter of gas is captured, pressure fluctuations are safely managed, and a stable, continuous supply is maintained for boilers, heaters, or CHP units, turning a production byproduct into a valuable, reliable fuel source.

Product Advantages for High-Load Organic Waste Management

Center Enamel’s Double Membrane Biogas Holders are meticulously engineered to handle the large gas volumes and fluctuating loads typical of continuous brewing and food processing operations, maximizing energy efficiency and safety.

Flexible and Dynamic Gas Reserve

The inherent variability of batch processes, seasonal production, and cleaning cycles means biogas flow is rarely constant. The balloon's design provides a flexible and dynamic gas reserve capacity that can dynamically expand and contract to accommodate the natural volume fluctuations in biogas production. This dynamic buffering is essential for regulating the low pressure of the gas, preventing system instability, and ensuring a smooth, constant flow to utilization equipment. This stability is critical for continuous industrial operation, maximizing the energy offset.

Reliable Energy Offset and Cost Savings

The high organic strength of the effluent generates biogas with substantial energy content, allowing for significant internal energy offset, which is crucial for the high steam and heating demands of these industries. The holder ensures a stable and regulated low-pressure supply of gas to the plant's utilization equipmsent, reducing reliance on external, costly energy sources and significantly lowering overall operational costs.

Support for Aluminum Dome Roofs

Where maximum corrosion resistance and structural integrity are required for the digester tanks—especially important when dealing with corrosive organic acids—the Double Membrane Holder can be integrated with a tank protected by an Aluminum Dome Roof . While the membrane system provides the essential flexible gas-tight envelope, the aluminum dome offers superior long-term corrosion protection and structural support for the entire digester tank structure, enhancing overall system durability.

Company Advantages

Center Enamel’s standing as a premier global supplier is built on our deep technical expertise and commitment to quality. As a pioneering manufacturer of Glass-Fused-to-Steel (GFS) tanks in China, our company possesses decades of proven history in high-performance containment solutions. Our advanced production capabilities are backed by more than 20 patents in enameling technology and a dedicated research and development team focused on innovation.

Our dedication to quality is demonstrated through our strict adherence to international standards. Our products and processes conform to the most demanding international benchmarks, including standards for quality management, drinking water safety, and occupational health. These certifications provide an independent and verifiable guarantee of quality, safety, and compliance with the stringent regulations, which is critical for successful operation in international markets. This commitment, combined with our proven global track record of successful projects in over 100 countries, makes us a reliable and expert partner for any food processing or waste-to-energy project.

Product Application Areas

Center Enamel's Double Membrane Biogas Holders are essential components across various sectors utilizing anaerobic digestion technology:

Breweries and Food Processing: Stores biogas generated from high-volume, organic effluent for on-site energy recovery.

Food Processing Plant: Stores biogas generated from treating food waste and effluent.

Industrial Wastewater Treatment Plant: Captures and stores biogas generated during anaerobic effluent treatment.

Industrial Biogas Plants: Offers high-volume, flexible storage for efficient industrial energy production.

Global Reach and Proven Excellence: Project Cases

Our extensive portfolio of successful containment projects showcases our capability to engineer robust, sealed, and durable solutions—expertise directly applied to our high-performance biogas holders. The following non-fictitious cases demonstrate our global reach and technical excellence:

Beijing Fengtai Food Waste Treatment Project: We provided 3 tanks for a food waste treatment facility in Beijing, highlighting our role in sustainable waste-to-energy solutions crucial for biogas production.

Guizhou Tongren Food Waste Treatment Project: We provided 2 tanks for a food waste treatment facility in Guizhou, China, showcasing our commitment to efficient organic waste management.

Muyuan Group Jiangsu Lianyungang Livestock Wastewater Project: For a major agricultural client, we supplied 7 tanks for a livestock wastewater project, demonstrating our expertise in large-volume, sealed agricultural containment critical for biogas management.

For Breweries and Food Processing facilities, the Double Membrane Biogas Holder is a strategic investment in efficiency and sustainability. By reliably storing biogas generated from high-volume, organic effluent for on-site energy recovery, it ensures the safe, continuous utilization of the methane-rich fuel, providing significant cost savings and enhancing the overall environmental and economic performance of the plant.